Metal stamping is a crucial element for various applications in the automotive industry. The metal stamping process produces components with extremely tight tolerances through the use of specialized stamping dies, which shape and cut the workpiece to the desired form and size. Typical stamped parts used in the automotive industry include fenders, hubcaps, and many other critical components.
Metal Stamping Technologies for Automotive Components
The introduction of newer, more technologically advanced stamping processes has improved the efficiency and effectiveness of metal stamping operations. Advanced metal stamping processes, such as hybrid electromagnetically assisted sheet metal stamping tools, improve formability, and alter the strain distribution in sheet metal stamping.
Continuous improvements in metal stamping technologies and highly advanced state-of-the-art machinery and equipment enable automotive metal stampers to produce parts with extreme precision and very tight tolerances. Today’s automotive metal stamping processes allow a wide variety of metals, including copper, stainless steel, carbon steel, and exotic alloys, to be efficiently stamped and formed into automotive components.
Metal Stamped Automotive Applications
The automotive market encompasses a variety of products. In addition to components required for the manufacture of automobiles, there is a large and growing aftermarket of custom parts. Custom aftermarket components and parts enable consumers to individualize their vehicle to meet their needs.
Both original manufacturer’s equipment and aftermarket products are often critical components that are required to meet strict industry standards to ensure safety and reliability. Metal stamping for automotive applications requires fabricators to manufacture precision components that meet specific requirements and have extremely tight tolerances. Metal fabricators in this sector employ various fabrication techniques and technologies to manufacture parts and products that meet these rigorous standards.
Metal stamping processes are used to create a range of essential automotive parts and are incredibly cost-effective solutions for manufacturing customized automotive parts. Metal stamped automotive parts include:
- Floor mat securement brackets
- Horn buttons
- Rearview mirror mounting plates
- Steering wheel components and brakes
- Fuel Injectors
- Fuel Pressure Regulators
- Seat Latches
Metal Stamping Continues to Grow in the Automotive Industry
Metal stamping for automotive applications is projected to continue to grow and expand in the coming years. Industry forecasts predict that by 2025 the worldwide demand for metal stamped automotive parts will reach nearly $300 billion.
This incredible growth rate is due in part to technological advancements of metal stamping processes that are employed in a variety of growing industries such as industrial machinery, automotive, aerospace, consumer appliances, and more. As these industries continue to grow and expand, they are also increasing their dependence and use of metal components, which further fuels the growth of the metal stamping industry. The strength and flexibility of metal stamped parts enable automobile manufacturers to maintain the required safety standards while reducing consumer costs.
Several factors will contribute to the explosive growth that is expected in the metal stamping industry. Metal stamping is a low-cost manufacturing process that reduces the waste of raw materials. Metal stamping for automotive applications increases sheet metal usage in the production of automobile chassis, transmission components, and interior and exterior structural components.
The use of metal alloys such as titanium, cast aluminum, cast iron, and forged steel for engines and critical components are expected to continue to grow, and metal stamping is a versatile, dependable, and affordable method for manufacturing. Technological advancements such as the use of hybrid electromagnetically assisted sheet metal stamping machines have improved the quality of metal stamped automotive parts.
Learn More About Metal Stamping for Automotive Assembly
At American Industrial Company, we specialize in complete turnkey packages designed to enable your company to develop products from the design and prototype stage to completed precision metal stampings that are ready for the automotive market.
Our experienced team of designers, engineers, and fabrication specialists are committed to providing our clients with the highest quality products available. Our 25,000 square foot facility enables us to meet all of your manufacturing needs. To learn more about metal stamping for automotive assembly and how we can help get your product to market, download our eBook, “Metal Stamping and Forming for Your Automotive Applications” today.