Copper is the preferred choice for many electrical and HVAC applications due to its superior thermal conductivity. The non-reactive material is extremely durable and does not get brittle when exposed to sunlight or cold temperatures. As a stamping material, it offers other key benefits, including:
- Superior Finish. The multi-colored metal is suitable for consumer goods and architectural applications. When alloyed with other metals, it can improve corrosion resistance in extreme environments.
- Malleability / Ductility. Copper exhibits high malleability and ductility after hardening, making it suitable for tubing, wiring, and other industrial processes.
- Sterility. The antimicrobial properties of this metal make it a perfect solution for food and beverage applications.
- Sustainability. Copper is eco-friendly and can be recycled without quality loss or degradation.
For over 40 years, American Industrial Company (AIC) has been an industry-leading provider of precision metal stamping. We specialize in custom copper stamping, delivering high-quality metal stamped components. Our ISO 9001:2015 certification ensures advanced testing protocols and rigorous quality control of our copper stampings.
Copper Stamping Services
Our experienced team is committed to providing superior products, and we are known for our precision, innovation, and customer-centric approach. We offer a broad range of capabilities and copper stamping services.
Capabilities
Our precision stamping technology sets us apart from other businesses in the industry. We utilize high-end Computer Numerical Control (CNC) machines and high-speed presses ranging from 32 to 400 tons. We also leverage automated assembly lines and wire EDM.
Our production capabilities allow us to handle short and long runs with consistent precision, enabling the following stamping techniques:
- Progressive Die Stamping
- Shallow Drawing
- Transfer Stamping
- Fine Blanking
Services Offered
AIC provides the following as part of our hands-on, specialized services:
- Custom Copper Stamping. Expertise in tight tolerances and complex geometries, providing tailored solutions to meet unique customer requirements
- Design Assistance. Collaborative design engineering services to optimize the manufacturability of parts
- Rapid Prototyping. Validate designs before full-scale production
AIC also provides the following secondary operations and post-processing services:
- Deburring
- Drilling
- Finishing
- Grinding
- Heat Treating
- Machining
- Painting
- Plating
- Riveting
- Tapping
- Welding
Quality Assurance & Testing
Our in-house labs utilize cutting-edge metrology tools for destructive, non-destructive, and hardness testing. We implement the following inspection protocols to ensure quality in our products:
- Fiber Optics
- Infrared Retro-Reflective Lasers
- MicroVu Cameras
- Visual Measurement
Applications of Copper Stamped Parts
- Aerospace. The aerospace sector relies on copper for its superior conductivity and reliability in critical components. Copper-stamped parts are vital to an aircraft’s functionality and safety across operations.
- Automotive. Copper-stamped parts like contactors, connectors, and terminals provide excellent conductivity and durability. They are essential to the overall performance and reliability of a vehicle.
- Custom Architectural Elements. The aesthetic appeal of copper makes it a preferred choice for custom architectural elements. Its natural sheen and color add elegance to functional hardware and decorative pieces.
- Electronics. Copper offers excellent electrical conductivity and works well in applications ranging from complex circuit board components to small connectors.
- Medical Devices. Precision is crucial to the medical field, especially with surgical instruments, diagnostic equipment, and medical devices. Copper is the preferred choice due to its exceptional antimicrobial properties.
- Renewable Energy Systems. Copper stampings offer a greener, more sustainable solution for renewable energy systems such as wind turbines and solar panels. They provide efficient energy transfer and durability in extreme conditions.
Beryllium Copper Stampings
Beryllium Copper stampings are highly dependable and are ideal for use in electronics. They can also be used in the following:
- Connectors
- Contacts
- Heat Sinks
- Relay Components
- Springs
- Switch Components
At AIC, we can quickly stamp micro-precision and micro-miniature parts while meeting the specific tolerances. Our Beryllium Copper stampings offer the following advantages:
- Easy to control and form complex shapes
- Excellent thermal and electrical conductivity
- High resistance to oxidation and corrosion
- High resistance to stress relaxation (at temperatures of up to 105 C)
- High spring rate compared to other copper-based alloys
- Non-sparking
- Recyclable
- RoHS compliant
Copper Stamped Parts From American Industrial
At American Industrial Company, we provide comprehensive custom copper stamping for a variety of industries and applications. Our dedicated team strives to reduce costs while delivering ISO-compliant manufacturing services and high-quality precision-made parts.
Contact us today to learn how copper stampings can meet the specific demands of your next project.